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Reactor

A closed-loop process unit that integrates heating, cooling, stirring, mixing, and reaction functions, capable of meeting the synthesis, polymerization, concentration, and formulation needs of various materials.

Easy to Use

Multifunctional Integration

Sealed and Clean

High-Strength Structure

Product Overview

Reaction vessels are widely used in the petroleum, chemical, pharmaceutical, and food industries, and are ideal equipment for processes such as material reaction, mixing, hydrolysis, neutralization, crystallization, decolorization, distillation, and evaporation.

High-Efficiency Mixing

Place the reactants in the reactor vessel and, depending on the properties of the materials, install different types of agitators—such as anchor-type, frame-type, or paddle-type (or a combination thereof)—to achieve efficient mixing and mass transfer.

Precise Control

Reaction temperature is precisely controlled by circulating refrigerant or heat transfer fluid through the jacket, outer half-pipe, or inner coil; mechanical seals or magnetic seals are configured according to operating conditions to ensure stable reaction pressure.

Multifunctional Integration

The reaction takes place inside the reactor, while simultaneously allowing for the evaporation and reflux of the reaction solution, thereby meeting various process requirements such as synthesis and concentration.

Easy to Use

Once the reaction is complete, the material can be discharged directly through the outlet at the bottom of the reactor, making the process convenient and efficient.

Main Uses

A general-purpose reaction vessel widely used in the pharmaceutical, chemical, and food industries for process operations such as stirring, mixing, synthesis, reaction, concentration, and distillation.

Chemical Industry

Pharmaceutical Industry

Food Industry

New Energy and New Materials Industry

Product Structure
Transmission System

It provides the power needed to stir and mix the material inside the vessel and is compatible with various types of agitators, ensuring uniform mass transfer of the material during the reaction process.

Main Unit

The core reaction chamber can be configured with a jacket or coil structure to allow the flow of cooling or heating media for precise control of the reaction temperature; it also features integrated temperature and pressure monitoring interfaces to enable real-time monitoring of the process.

Sealing Structure
Seal types, such as mechanical seals and magnetic seals, can be selected based on the design pressure and material properties.
Optional Features

Custom Materials

Surface Finishes

Upgraded Configurations

Specifications

(1) Main Dimension Parameters of K‑type Open Reactor

 

 

Specification Di(mm) D1(mm) D2(mm) D3(mm) H(mm) H1(mm) H2(mm) H3(mm) n‑φ A Manhole / Handhole B Temperature Measuring Port C Spare Port D Spare Port E Spare Port F Spare Port S1‑2 Lamp Port / Sight Glass G Material Port K1‑2 Gas Inlet Gas Outlet M Vent Port Actual Capacity(L) Motor Power(kW) Reference Mass(kg)
50 500 600 400 886 1427 400 170 110 4‑24 DN65 M27x2 DN20 DN20 DN20 DN20 DN50 DN32 DN25 DN25 G1/2" 85 1.1 130
100 500 600 400 886 1727 700 170 110 4‑24 DN65 M27x2 DN20 DN20 DN20 DN20 DN50 DN32 DN25 DN25 G1/2" 135 1.1 180
200 800 900 560 1170 1617 575 245 240 4‑24 DN150 M27x2 DN40 DN40 DN40 DN40 DN50 DN50 DN32 DN32 G1/2" 340 1.5 180
300 800 900 560 1170 1915 775 245 240 4‑24 DN150 M27x2 DN100 DN50 DN50 DN50 DN80 DN80 DN32 DN32 G1/2" 440 1.5 395
500 900 1000 630 1275 2170 1000 270 250 4‑30 DN150 M27x2 DN100 DN50 DN50 DN50 DN80 DN80 DN32 DN32 G1/2" 699 2.2 465
1000 1200 1300 840 1605 2554 1225 345 250 4‑30 DN400 M27x2 DN100 DN65 DN65 DN65 DN100 DN80 DN32 DN32 G1/2" 1499 4 755
1500 1300 1400 910 1897 2679 1350 370 280 4‑30 DN400 M27x2 DN100 DN65 DN65 DN65 DN100 DN100 DN40 DN40 G1/2" 2035 4 1380
2000 1300 1400 910 1897 3079 1750 370 280 4‑30 DN400 M27x2 DN100 DN80 DN80 DN80 DN100 DN100 DN40 DN40 G1/2" 2490 5.5 2100
2500 1400 1500 980 1952 3204 1875 395 310 4‑30 DN400 M27x2 DN100 DN80 DN80 DN80 DN100 DN100 DN40 DN40 G1/2" 3170 55 2890
3000 1600 1750 1120 2202 3103 1725 445 310 4‑30 DN400 M27x2 DN125 DN100 DN100 DN100 DN125 DN125 DN65 DN50 G1/2" 3750 5.5 3140
4000 1600 1750 1120 2202 3603 2225 445 310 4‑30 DN400 M27x2 DN125 DN100 DN100 DN100 DN125 DN125 DN65 DN50 G1/2" 4750 5.5 3670
5000 1800 1950 1200 2358 3800 2275 495 310 4‑30 DN400 M27x2 DN125 DN100 DN100 DN100 DN125 DN125 DN65 DN50 G1/2" 5750 7.5 4200
6300 1800 1950 1200 2358 4273 2725 495 330 4‑30 DN400 M27x2 DN125 DN100 DN100 DN125 DN125 DN125 DN65 DN50 G1/2" 7740 7.5 5200

 

 

(2) Main Dimension Parameters of F‑type Closed Reactor

 

 

Specification Di(mm) D1(mm) D2(mm) D3(mm) H(mm) H1(mm) H2(mm) H3(mm) n‑φ A Manhole / Handhole B Temperature Measuring Port C Spare Port D Spare Port E Spare Port F Spare Port S1‑2 Lamp Port / Sight Glass G Material Port K1‑2 Gas Inlet Gas Outlet M Vent Port Actual Capacity(L) Motor Power(kW) Reference Mass(kg)
1000 1200 1300 840 1620 2889 1225 588 400 4‑30 DN400 M27x2 DN100 DN65 DN65 DN65 DN100 DN80 DN32 DN32 G1/2" 1250 4 940
1500 1300 1400 910 1897 3039 1350 613 400 4‑30 DN400 M27x2 DN100 DN65 DN65 DN65 DN100 DN100 DN40 DN40 G1/2" 1820 4 1350
2000 1300 1400 910 1897 3439 1750 613 500 4‑30 DN400 M27x2 DN100 DN80 DN80 DN80 DN100 DN100 DN40 DN40 G1/2" 2320 5.5 1610
2500 1400 1500 980 1950 3680 1875 638 450 4‑30 DN400 M27x2 DN100 DN80 DN80 DN80 DN100 DN100 DN40 DN40 G1/2" 2890 5.5 2000
3000 1600 1750 1120 2202 3675 1725 688 450 4‑30 DN400 M27x2 DN125 DN100 DN100 DN100 DN125 DN125 DN40 DN40 G1/2" 3580 5.5 2755
4000 1600 1750 1120 2202 4175 2225 688 500 4‑30 DN400 M27x2 DN125 DN100 DN100 DN100 DN125 DN125 DN50 DN50 G1/2" 4580 5.5 3290
5000 1800 1950 1120 2202 3685 2275 738 600 4‑30 DN400 M27x2 DN125 DN100 DN100 DN100 DN125 DN125 DN50 DN50 G1/2" 5580 7.5 3825
6300 1800 1950 1200 2358 4765 2712 738 600 4‑30 DN400 M27x2 DN125 DN100 DN100 DN125 DN125 DN125 DN50 DN50 G1/2" 7060 7.5 5040
8000 2000 2200 1400 2682 4217 2840 570 600 4‑30 DN400 M27x2 DN125 DN100 DN100 DN125 DN125 DN125 DN65 DN65 G1/2" 9120 11 6130
10000 2200 2400 1400 2682 4642 2940 620 600 4‑30 DN400 M27x2 DN125 DN100 DN100 DN125 DN125 DN125 DN80 DN80 G1/2" 11200 11 7190

 

Note: Custom design and manufacturing are available to meet special user requirements, including material, structure, specifications and dimensions.