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Fermenter/Bioreactor

A closed-loop process unit that integrates heating, cooling, stirring, mixing, and fermentation functions, capable of meeting the fermentation needs of various materials.

Automated Control

Easy to Operate

Sealed and Clean

Product Overview

Fermenters are widely used in the beverage, chemical, food, dairy, seasoning, brewing, and pharmaceutical industries for fermentation purposes.

Sterile and Clean

Designed specifically for the cultivation and purification of microbial strains and antibiotics, it utilizes a high-precision gas distributor and a high-efficiency cooling system to maintain a sterile environment with constant temperature and pressure, ensuring zero contamination by foreign microorganisms during the fermentation process.

High-Efficiency Mass Transfer

Designed in strict accordance with the golden ratio of H/D 2.2–2.5, and equipped with a turbine-style impeller and an air injection system, it ensures highly efficient oxygen transfer, significantly increasing the reproduction rate and yield of microbial strains.

Precise Monitoring

Using a belt/gear reducer combined with variable-frequency speed control, the stirring linear speed can be dynamically adjusted according to the fermentation process; a PLC system is integrated to enable precise monitoring of temperature, pH, and dissolved oxygen.

Main Uses

A general-purpose reactor widely used in the pharmaceutical, chemical, and food industries for material fermentation.

Chemical Industry

Pharmaceutical Industry

Food Industry

Product Structure
Drive System

It provides power for agitation inside the tank, driving the agitator blades to ensure uniform mixing, mass transfer, and reaction of the material.

Main Unit

Vertical stainless steel tank with an optional external insulation layer to reduce heat loss; the inner walls are polished to meet GMP cleanliness standards, making it suitable for sanitary production requirements in industries such as food and pharmaceuticals.

Internal Structure of the Tank

The multi-layer coil structure inside the tank allows for the circulation of refrigerant or heat transfer fluid, enabling efficient heating, cooling, or temperature maintenance of the material, with uniform temperature control and high heat exchange efficiency. The multi-layer paddle-type agitation system features paddles that can be customized according to the material’s characteristics to ensure efficient oxygen transfer, prevent sedimentation, and enhance reaction and heat transfer efficiency.

Optional Features

Custom Materials

Surface Finishes

Upgraded Configurations

Specifications
Nominal Volume(m³) Cylinder Diameter D(mm) Cylinder Height H(mm) Heat Exchange Area(m²) Agitation Speed(rpm) Agitator Power(kW)
10 1800 3800 14 160‑260 17‑22
15 2000 4800 18 160‑260 22‑30
20 2200 5000 22 180‑260 30‑37
30 2600 6000 34 150‑250 45‑55
40 2600 7500 45 150‑250 55‑75
50 3200 6600 58 150‑250 55‑90
75 3200 8800 84 150‑250 90‑145
100 3600 9400 114 150‑250 120‑180
150 4200 10800 165 150‑250 165‑275
200 4600 11500 220 140‑240 215‑360

 

Note: Custom design and manufacturing are available to meet special user requirements, including material, structure, specifications and dimensions.