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Multi-function Dynamic Extraction Tank

Designed specifically for materials such as herbal medicines and functional ingredients, it is widely suited to the continuous, large-scale production needs of the pharmaceutical, food, and chemical industries.

Automated Control

Wide Range of Applications

Sealed and Clean

Product Overview

The dynamic multifunctional extraction vessel is a highly efficient extraction device that integrates stirring and mixing, low-temperature reflux, and vacuum extraction, significantly improving extraction efficiency.

Enhanced Mass Transfer

A mixing device inside the tank ensures thorough mixing of the material and solvent, enhancing the diffusion rate of the solute and significantly shortening the extraction cycle.

High-Efficiency Dissolution

The materials and solvents form a dynamic circulation within the tank, effectively addressing the issue of particle deposition and improving the extraction rate of active ingredients.

Reflow Enhancement

By heating through a jacket to evaporate the solvent, which is then condensed and recycled, the solvent is circulated, thereby improving the extraction efficiency of the components.

Efficacy Preservation at Low Temperatures

This process utilizes low-temperature vacuum reflux technology to protect heat-sensitive components while enabling the recycling of solvents and reducing waste.

Rapid Separation

Once extraction is complete, the solid-liquid separation is quickly achieved using the filter assembly at the bottom, simplifying the subsequent processing steps.

Main Uses

Suitable for the efficient extraction of active ingredients from traditional Chinese medicine, herbal medicines, natural products, and fine chemical raw materials; particularly well-suited for large-scale extraction processes involving heat-sensitive and poorly soluble materials.

Pharmaceutical Industry

Fine Chemicals Industry

Food Industry

Personal Care Industry

Product Structure
Transmission System

Consisting of a motor and a gear reducer, it provides stable power to the tank’s agitation system and supports variable-frequency speed control to accommodate the agitation requirements of different materials.

Body

Manufactured from stainless steel or special alloys, these units feature a jacket for heating and cooling, can withstand both vacuum and positive pressure conditions, and meet the extraction requirements for a wide range of temperatures, including high and low temperatures.

Collector
Connects to the condensation and recovery system to effectively capture and recover solvent vapors generated during the extraction process, thereby reducing material loss and improving safety.
Sealing Structure

Sanitary-grade seals are used to ensure sealing performance under vacuum and pressure conditions inside the tank, preventing solvent evaporation and material contamination.

Discharge Valve Assembly

The pneumatic/hydraulic quick-opening slag discharge gate enables rapid discharge of slag, ensuring a reliable seal with no residue or leakage.

Optional Features

Custom Materials

Surface Finishes

Upgraded Configurations

Specifications
Model Total Volume(L) Design Pressure Inside Vessel(MPa) Jacket Design Pressure(MPa) Heating Area(m²) Condensation Area(m²) Cooling Area(m²) Filtration Area(m²) Residue Discharge Door(mm) Manhole(mm) Agitator Power(kW) Agitation Speed(rpm) Steam Consumption(kg/h) Cooling Water Consumption(t/h)
TQ0.5 560 0.09 0.3 2.1 3 1 0.25 600 300 1.5 63 100 2.6
TQ1.0 1300 0.09 0.3 4 5 1 0.25 800 300 3 63 180 4.2
TQ2.0 2300 0.09 0.3 5 5 1 0.25 800 400 4 63 225 4.2
TQ3.0 3600 0.09 0.3 6.8 8 1 0.25 800 400 5.5 63 300 6.8
TQ4.0 4400 0.09 0.3 7.3 8 1 0.25 1000 450 5.5 63 330 6.8
TQ5.0 5560 0.09 0.3 8.5 10 1.5 0.5 1000 450 7.5 63 380 8.5
TQ6.0 6500 0.09 0.3 9.5 10 1.5 0.5 1000 450 7.5 63 420 8.5
TQ8.0 8900 0.09 0.3 11 12 1.5 0.5 1200 500 7.5 63 495 10

 

Note: Custom design and manufacturing are available to meet special user requirements, including material, structure, specifications and dimensions.