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Concentration Tank

This equipment can be equipped with mixing devices, heating or cooling systems, evaporation and recovery functions, and real-time monitoring and control, and is widely used in the pharmaceutical, chemical, and food processing industries. Product specifications can be customized to range from small laboratory-scale units to large industrial-scale units to meet specific production requirements. The equipment features a sanitary-grade, clean design, supports CIP (Clean-in-Place) cleaning, and complies with GMP standards.

High-Efficiency Heat Transfer

Sanitary Cleanroom Design

Compatible with All Sizes

Product Overview

Blending tanks (concentration tanks) feature a structure consisting of an inner vessel with an external jacket or half-tubes. They can be used to blend one or more materials according to process ratios, or for the concentration of liquids or solutions. The equipment can be equipped with agitation devices, heating or cooling systems, evaporation and recovery functions, and real-time monitoring and control systems, and is widely used in the pharmaceutical, chemical, and food processing industries.

Material Preparation

Add the concentrate and solvent to the tank according to the process ratio, and mix by stirring to obtain a solution of the desired concentration.

Solution Concentration

The solution to be concentrated is placed in a tank, and the solvent (water or volatile components) is evaporated through heating to concentrate and purify the liquid.

Heating and Cooling

Heat exchange is achieved through a jacket or half-pipe, allowing for precise control of the liquid temperature to meet the requirements of reaction or concentration processes.

Stirring and Mixing

Equipped with a stirring device to promote uniform distribution of the material, thereby improving reaction consistency and concentration efficiency.

Gas-Liquid Separation

The secondary steam is discharged upward after passing through a demister to remove entrained droplets and foam, ensuring the purity of the steam.

Evaporation and Recovery

The concentration tank is equipped with evaporation and solvent recovery functions and can remove volatile components.

Real-Time Monitoring and Control

It can be equipped with monitoring devices for temperature, pressure, liquid level, and other parameters to enable real-time monitoring of key parameters.

Main Uses

Batching tanks and concentration tanks are widely used in the pharmaceutical industry for the preparation of pharmaceutical solutions, the production of buffers, and the formulation of concentrated pharmaceutical solutions; in the food industry for the preparation of condiments (such as soy sauce and vinegar) and the concentration and formulation of fruit juices; and in the personal care industry for the preparation and blending of laundry detergents and cosmetic ingredients. They are also suitable for liquid mixing, reaction, and concentration processes in fields such as chemical engineering and biotechnology.

Personal Care Industry

Pharmaceutical Industry

Food Industry

Product Structure
Main Unit

The inner vessel comes into direct contact with the material; material options include stainless steel, titanium, and Hastelloy. A jacket or half-pipe surrounds the exterior of the inner vessel, through which a heating or cooling medium is circulated.

Mechanical Seal

Sanitary Mechanical Seals: Ensuring Cleanliness and Sealing Performance

Monitoring Interface

Install thermometers, pressure gauges, level gauges, etc.

CIP Cleaning Connection

Online Cleaning System Interface

Mixing Device

Consisting of a motor, a gearbox, and a mixing paddle (configurable to customer specifications), it provides stable power to the tank’s mixing system,

Optional Features

Custom Materials

Surface Finishes

Upgraded Configurations

Control Systems

Specifications
Model Specification D D1 H H1 H2 H3 DN Power (kW)
PZG/NSG-100 100 500 700 1700 850 450 235 32 0.37
PZG/NSG-150 150 600 800 1750 900 450 235 32 0.37
PZG/NSG-250 250 800 1000 1800 960 450 235 32 0.55/0.75
PZG/NSG-300 300 800 1000 2000 1010 460 235 32 0.55/0.75
PZG/NSG-500 500 900 1100 2050 1240 640 270 40 0.55/0.75
PZG/NSG-600 600 900 1100 2315 1430 830 270 40 0.55/0.75
PZG/NSG-1000 1000 1100 1300 2505 1580 880 270 40 0.75/1.1
PZG/NSG-1200 1200 1100 1300 2655 1800 1100 270 40 0.75/1.1
PZG/NSG-1500 1500 1100 1500 3275 1900 1150 270 40 0.75/1.1
PZG/NSG-2000 2000 1400 1500 3275 2050 1220 280 40 1.5/2.2
PZG/NSG-2500 2500 1500 1500 3135 2050 1150 280 40 1.5/2.2
PZG/NSG-3000 3000 1600 1800 3255 2170 1220 280 40 1.5/2.2
PZG/NSG-4000 4000 1800 2000 3385 2300 1250 280 40 1.5/2.2
PZG/NSG-5000 5000 1900 2100 3675 2550 1450 320 50 2.2
PZG/NSG-6000 6000 2100 2300 3725 2600 1400 320 50 3
PZG/NSG-7000 7000 2200 2400 3815 2690 1450 320 50 3

 

Note: Custom design and manufacturing are available to meet special user requirements, including material, structure, specifications and dimensions.